1 * The Downtime Dilemma Unplanned outages cost industry $260 B/yr. 2 * VSI Predictive Asset Maintenance (PAM) Edge sensors
- Kafka stream
- time-series lakehouse
- hybrid ML/physics models. 3 * Digital Twin Loop Real-time anomaly scoring feeds maintenance work orders via Service
Now. 4 * ROI Metrics MTTR | 38 %, unplanned downtime
- 42 %, spare-parts inventory
- 18 %. 5 * Security & Compliance Zero-trust OT gateway, IEC 62443 segmentation, ISO 55001 alignment. 6 * Case Story A refinery saved $72 M by preventing heat-exchanger failure. 7 * Sustainability Edge Energy waste
- 11 %, CO2 per unit
- 7 %. 8 * Implementation 45-day pilot, 6-month fleet rollout, managed AI-Ops. 9 *
Conclusion Maintenance should be predictive, not reactive. VSI PAM makes machines talk–and CFOs smile.
